CCEWOOL water repellent ceramic fiber blanket

CCEWOOL water repellent ceramic fiber blanket is a kind of waterproof, light and soft ceramic fiber blanket. It is produced with our self-developed inside double needle technology, and adopt solvent-based high-temperature nano hydrophobic materials as the blanket surface treatment agent. Its hydrophobicity is above 99%.

CCEWOOL water repellent ceramic fiber blanket is specially developed for preventing the moisture in thermal insulation. It is especially suitable for fire protection, thermal insulation, sound insulation and noise reduction in marine and other high humidity environments. It greatly improves the thermal insulation performance of the fiber and prevented problems of thermal insulation performance reducing and thermal insulation layer corrosion caused by conventional ceramic fiber blanket's moisture absorption.

1050 common ceramic fiber blanket

1260 Standard ceramic fiber blanket

1260 High-purity ceramic fiber blanket

1400 High-alumina ceramic fiber blanket

1450 Zirconia ceramic fiber blanket

Size of CCEWOOL ceramic fiber board

Thickness

Density(kg/m3)

Length

Width

Thickness

Density(kg/m3)

Length

Width

mm

64

96

128

160

mm

inch

64

96

128

160

inch

'

6

-

○

21840

610

0.24''

-

○

13

-

○

√

○

14640

0.5''

-

○

√

○

576.4''

24''

19

-

√

○

9760

0.74''

-

√

○

384.3''

25

○

√

7320

1''

○

√

288''

38

○

√

4880

1.5''

○

√

4880''

50

○

√

-

3660

2''

○

√

-

3660''

Excellent hydrophobicity;

Excellent chemical stability;

Excellent thermal stability;

Excellent tensile strength;

Low thermal conductivity;

Low heat capacity;

Excellent insulation properties;

Good sound insulation.

Back lining material;

Furnace masonry expansion joints, door, roof heat insulation seal;

High temperature pipe insulation material;

Module / folded module processing material;

Fireproof coating.

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Own raw material base; professional mining equipment; and stricter selection of raw materials.

The selected raw materials are placed into a rotary kiln to be fully calcined on site, which reduces the content of impurities and improves the purity.

The incoming raw materials are tested first, and then the qualified raw materials are stored in a designated warehouse to ensure their purity.

Controlling the content of impurities is an important step to ensure the heat resistance of ceramic fibers. High impurity content can cause the coarsening of crystal grains and the increase of linear shrinkage, which is the key reason for the deterioration of fiber performance and the reduction of its service life.

Through strict control at every step, we reduced the impurity content of raw materials to less than 1%. The CCEWOOL ceramic fiber Water-repellent blanket is pure white, and its heat shrinkage rate is lower than 2% at high temperatures. It has stable quality and a longer service life.

The fully automated batching system fully guarantees the stability of the raw material composition and improves the accuracy of raw material ratio.

With an imported high-speed centrifuge of which the speed reaches up to 11000r/min, the fiber forming rate becomes higher. The thickness of CCEWOOL ceramic fiber is uniform, and the content of slag ball is lower than 15%. The slag ball content is an important index that determines the thermal conductivity of fiber. The thermal conductivity of CCEWOOL ceramic fiber Water-repellent blanket is lower than 0.28w/m.k in a high-temp environment of 1000°C, so they have an excellent thermal insulation performance.

The condenser spreads cotton evenly to ensure the uniform density of CCEWOOL ceramic fiber Water-repellent blankets.

The use of the self-innovated double-sided inner- needle-flower punching process and the daily replacement of the needle punching panel ensure the even distribution of the needle punch pattern, which allows the tensile strength of CCEWOOL ceramic fiber Water-repellent blankets to exceed 70Kpa and the product quality to become more stable.

CCEWOOL ceramic fiber water-repellent blankets use solvent-based high-temp nano-hydrophobic material as the surface treatment agent, reaching a water-repellent rate of over 99%, which realizes the overall water-repellency of the ceramic fiber blankets and solves the issue of the decrease in thermal conductivity caused by moisture absorption of conventional fiber blankets.


Download Technical data sheet	Download MSDS	Download CE	Download TUV

Types(℃)		1100 Ceramic Fiber Blanket	1260 STD Ceramic Fiber Blanket	1260 HP Ceramic Fiber Blanket	1400 Ceramic Fiber Blanket	1450 HZ Ceramic Fiber Blanket
Operation Temp(℃)		950℃ (1742℉)	1050℃ (1922℉)	1100℃ (2012℉)	1200℃(2192℉)	1350℃ (2462℉)
Density (kg/m3)		64-160
Water Absorption (%, by weight)		5.0
Permanent Change on Heating (%)		950℃x24h ≤-3	1050℃x24h ≤-3	1100℃x24h ≤-3	1200℃x24h ≤-3	1350℃x24h ≤-3
Tensile Strength(Mpa) (Thickness 25mm)		≥0.04	≥0.05	≥0.05	≥0.04	≥0.06
Theoretic Heat Conductive Co-efficient W/(m·k)(128kg/m3)		0.15(600℃) 0.22(800℃)	0.12(600℃) 0.20(800℃)	0.12(600℃) 0.20(800℃)	0.12(600℃) 0.20(800℃)	0.16(800℃) 0.20(1000℃)
Chemical Composition of ceramic blanket	Al2O3(%)	44	45-46	47-49	52-55	39-40
	Al2O3+SiO2(%)	≥96	≥98	≥99	≥99	-
	ZrO2(%)	-	-	-	-	15-17
	Al2O3+SiO2+ZrO2(%)	-	-	-	-	≥99
	Fe2O3(%)	≤1.0	≤0.8	≤0.2	≤0.2	≤0.2
	Na2O+K2O(%)	≤0.4	≤0.3	≤0.2	≤0.2	≤0.2
	CaO+MgO	≤0.3	≤0.3	≤0.2	≤0.2	≤0.2

Size of CCEWOOL ceramic fiber board

Thickness	Density kg/m3				Length	Width
mm	64	96	128	160	mm	mm
6	-	-	○	○	14640	610
13	-	○	√	○	14640
19	-	√	√	○	9760
25	○	√	√	√	7320
38	○	√	√	√	4880
50	○	√	√	-	3660

Note: (○) and 1220mm width can be customized according to customer (order amount should not be less than the minimum order quantity)

(√) for conventional products

(-) for the product specification that can not provide

Each shipment has a dedicated quality inspector, and a test report is provided prior to the departure of products from the factory to ensure the export quality of each shipment of CCEWOOL.

A third-party inspection (such as SGS, BV, etc.) is accepted.

Production is strictly in accordance with ISO9000 quality management system certification.

Products are weighed before packaging to ensure that the actual weight of a single roll is greater than the theoretical weight.

The outer packaging of each carton is made of five layers of kraft paper, and the inner packaging is a plastic bag, suitable for long-distance transportation.

We have over 20 years of international trade experience and are familiar with international procurement standards in the field of insulation fibers, solving customers’ purchasing concerns. We have a professional shipping service team which can provide customers with high quality transportation service and protect customers' cargo during transportation.

CCEWOOL - China's earliest international brand of refractory fiber.

- Leading brand in the field of refractory fiber.

20+ years of refractory fiber production history, the second largest refractory fiber manufacturer in Asia

20+ years focusing on the research and development of refractory fiber products, product category: ceramic fiber, soluble fiber, and polycrystalline wool fiber.

20+ years dedicated to service and support for international customers, have gained the trust and recognition of customers in more than 40 countries around the world.

20+ years dedicated to the building of international trade system, have established the most powerful supply chain and can provide the most competitive prices.

20+ years of brand management, making CCEWOOL the leading brand in refractory fiber field.

Ready stock in our North American warehouse, convenient and fast delivery

1/

Double Egret provides professional CRM system to every agent to realize systematic management and protect agents' customer resources. Agents can get rid of any concern by our regional agent protection and guarantee of customers’ profit.

2/

From 2009 to 2023, Double Egret has continuously attended METEC in Dusseldorf Germany, CERAMITEC in Munich Germany, ANKIROS in Istanbul Turkey, METAL EXPO in Russia, AISTECH in America, INDO METAL in Indonesia, TECNARGILLA in Italy, METAL in Poland, EXCON in Peru, ALUMINUM in USA, Heat Treat in USA. All the attendance has not only improved CCEWOOL brand reputation but also has witnessed customers' approval and recognition of CCEWOOL quality. By virtue of brand strength and product quality, CCEWOOL obtains high attention and acceptance from visitors and exhibiting companies.

3/

More than 20 years' export experience and professional document-operation team enable us to be familiar with many countries' import-export policies and regulations, such as policies in some European and American countries as well as Soncapc in Nigeria. We will provide reasonable solutions to all problems concerning the products within 24 hours after customers pick up the goods.

20+ years hard work has enhanced CCEWOOL brand popularity and reputation at the international ceramic fiber market. And we are keeping good cooperation relationships with many multinational corporations, such as Vesuvius, Rath, Calderys, Mobil, SIG, Bifire, Cerinnov, Kaefer and Chevron etc.

The first agent of CCEWOOL

As the result of shared cognition of the importance of constant quality, we won the most famous refractory material manufacturer and supplier in Turkey as our agent. Now, our agent has dominated ceramic fiber market in Turkey and also has some influence in Middle East area for the past 5 years of being CCEWOOL agent.

Our Turkey agent is a famous family-run company, which was founded in 1978, producing mainly unshaped refractory material. Their main business includes various refractory materials retails and furnace construction. They used to order ceramic fiber materials from some other Chinese suppliers, but they were bothered by the un-prompt sales service, un-flexible lead-time and unstable quality etc. in the past cooperation.

On 2009 Ceramitec Munich fair, as the only ceramic fiber products manufacturer from china, Double Egret attracted extensive attention, our Turkey agent also noticed us on this fair. After some brief communication, they were attracted by our green package, superior quality and fast lead-time and placed order to us on the spot.

After establishing business relationship, our agent was touched by our devotion to this job. Even though there is a 7 hours’ time gap between China and Turkey, we always managed to answer their question and provide effective solution before they went off work. “Even through, Double Egret and we have 7 hours’ time gap, their responses are faster than our local suppliers” that’s what they commented on us in the email. Now, the Turkish agent has become one of our earliest and most loyal customers, because they think we are quick and flexible in lead time, easy to work with in cooperation. Besides, we can also provide both competitive price and most important some referential advice for their furnace construction.

In 2011, ceramic fiber market in Turkey went into a mess of unfair competition, our Turkey agent’s sales were heavily affected. Despite of the bad ceramic fiber market situation and reduction of sales, our Turkish agent and we insisted on guaranteed quality and rejected to do as others do. All our insistence on principal was paid back next year. After the recovery of Turkish market, for its being honest in the depression, CCE WOOL ceramic fiber became more popular in Turkey, won some new customers and got favorable comments in this industry. When Rosen Peng met with the manager of our agent in Turkey in METE Dusseldorf in 2011, they had some in-depth communication and reached a consensus that they and Double Egret had the same principal in running a company, So they proposed a more comprehensive cooperation in the future, they asked us to be our CCE WOOL ceramic fiber brand agent, and faced the future challenge together.

In 2012, we came to attend the Ankiros in Turkey with our CCE WOOL ceramic fiber products including ceramic fiber blanket, ceramic fiber board, ceramic fiber module, ceramic fiber paper, ceramic fiber rope, ceramic fiber cloth etc. The high-quality goods and good service we displayed on the international fair did great help for our agent to exploit Turkey market. Also, through some comparison at the fair, our Turkey customer had more confidence in us and became our CCE WOOL brands’ first agent in Istanbul.

In 2013, we made a mistake and shipped ceramic fiber boards of wrong density. But when we realized this mistake, we tried our best to reduce our customer's loss, we told the customer this problem on the spot and then we began to make some negotiations. During the negotiation, our Turkey agent was willing to communicate with their end users and find out a reasonable solution. Finally, we agreed on a mutually satisfying compensation plan. This incident also enhanced the trust between us.

In 2014, on MCE in Italy, we had an in-depth communication on how to protect their local customer source. They showed great satisfaction on our newly launched Customer Relationship Management System which could thoroughly protect the customer resource in Turkey and guarantee his benefit. We looked back on the past and looked forward to the future and agreed to extend our cooperation. Besides that, they exchange their opinion on ceramic fiber market and Chinese supplier. They finally came to a consensus that the only way to protect your market was to treat quality as the highest priority of a brand. At the same time, they showed their appreciation on the constant quality of our CCE WOOL brand through all these years of cooperation and they said that they would display all our ceramic fiber products on the Turkey fair this year. This in-depth communication strengthened our relationship.