PCW Fiber Module|PCW Fiber Module|Ceramic fiber manufacturer:ccewool@ceceramicfiber.com

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: PCW Fiber Module

: PCW Fiber Module

Product Name：PCW Fiber Module

Product Category：
PCW Fiber Module

Product Details：
CCEWOOL PCW Module is made of Polycrystalline Wool Fiber Blanket. This module is designed specifically to meet the insulation requirements of all fiber lining furnace between 1300 ℃ (2372 ℉) and 1500 ℃ (2732 ℉). CCEWOOL PCW Module is equipped with various anchoring systems and can be quickly, easily, and efficiently installed on most furnace linings. CCEWOOL PCW Module has the advantages of good corrosion resistance and long service life.

Description Advantage Technical data Reference Delivery Why us Inquiry

Temperature Grade 1600℃（2912℉）

CCEWOOL PCW Module is made of Polycrystalline Wool Fiber Blanket. This module is designed specifically to meet the insulation requirements

of all fiber lining furnace between 1300 ℃ (2372 ℉) and 1500 ℃ (2732 ℉). CCEWOOL PCW Module is equipped with various anchoring systems

and can be quickly, easily, and efficiently installed on most furnace linings. CCEWOOL PCW Module has the advantages of good corrosion resistance

and long service life.

We can produce alumina fiber composite module made of CCEWOOL PCW Blanket and CCEWOOL HZ ceramic fiber blanket which is more cost

saving while meeting the working temperature.

Composite Module A: Module made of CCEWOOL PCW Blanket and CCEWOOL HZ Ceramic fiber Blanket through cut, composite, and extrude

according to a certain size. It is a high-temperature refractory lining product developed and manufactured specifically for 1200 to 1400 ℃ high

temperature furnace.

Composite module B: All hot surfaces are CCEWOOL PCW Blanket, cold side CCEWOOL HZ Ceramic fiber Blanket.

This product greatly improves the utilization rate of PCW Blanket, fully utilizing it on the firing side. This can increase the operating temperature

of the module while not increase the usage of PCW blanket. The advantages of PCW Blanket are fully utilized and the service life of module is

extended.

According to practical applications, the thickness of the hot surface PCW Blanket layer can be adjusted to meet different furnace temperature

requirements.

Composite Module C: The hot surface is red and is made of CCEWOOL PCW Blanket. It can fully utilize the high-temperature resistance performance

of Polycystalline Wool Fiber, and improve the service temperature and lifespan of the module. The cold surface is white and is made of CCEWOOL HZ

Ceramic fiber Blanket. It can be hardened at high temperatures, to ensure a sturdy structure. The thickness of the hot surface PCW Blanket layer can

be adjusted to meet different furnace temperature requirements.

Excellent thermal shock resistance

Excellent chemical stability

High-temperature stability

Low thermal conductivity

Low installation and repair costs

Stress relieving furnaces

Annealing furnaces

Carbottom heat treating furnaces

Process heaters

Reheat furnaces

Furnace, kiln and boiler linings

Incineration equipment and stack linings

Soaking pit covers

Ladle covers

Ladle preheaters

Forge furnaces

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The first agent of CCEWOOL

As the result of shared cognition of the importance of constant quality, we won the most famous refractory material manufacturer and supplier in Turkey as our agent. Now, our agent has dominated ceramic fiber market in Turkey and also has some influence in Middle East area for the past 5 years of being CCEWOOL agent.

Our Turkey agent is a famous family-run company, which was founded in 1978, producing mainly unshaped refractory material. Their main business includes various refractory materials retails and furnace construction. They used to order ceramic fiber materials from some other Chinese suppliers, but they were bothered by the un-prompt sales service, un-flexible lead-time and unstable quality etc. in the past cooperation.

On 2009 Ceramitec Munich fair, as the only ceramic fiber products manufacturer from china, Double Egret attracted extensive attention, our Turkey agent also noticed us on this fair. After some brief communication, they were attracted by our green package, superior quality and fast lead-time and placed order to us on the spot.

After establishing business relationship, our agent was touched by our devotion to this job. Even though there is a 7 hours’ time gap between China and Turkey, we always managed to answer their question and provide effective solution before they went off work. “Even through, Double Egret and we have 7 hours’ time gap, their responses are faster than our local suppliers” that’s what they commented on us in the email. Now, the Turkish agent has become one of our earliest and most loyal customers, because they think we are quick and flexible in lead time, easy to work with in cooperation. Besides, we can also provide both competitive price and most important some referential advice for their furnace construction.

In 2011, ceramic fiber market in Turkey went into a mess of unfair competition, our Turkey agent’s sales were heavily affected. Despite of the bad ceramic fiber market situation and reduction of sales, our Turkish agent and we insisted on guaranteed quality and rejected to do as others do. All our insistence on principal was paid back next year. After the recovery of Turkish market, for its being honest in the depression, CCE WOOL ceramic fiber became more popular in Turkey, won some new customers and got favorable comments in this industry. When Rosen Peng met with the manager of our agent in Turkey in METE Dusseldorf in 2011, they had some in-depth communication and reached a consensus that they and Double Egret had the same principal in running a company, So they proposed a more comprehensive cooperation in the future, they asked us to be our CCE WOOL ceramic fiber brand agent, and faced the future challenge together.

In 2012, we came to attend the Ankiros in Turkey with our CCE WOOL ceramic fiber products including ceramic fiber blanket, ceramic fiber board, ceramic fiber module, ceramic fiber paper, ceramic fiber rope, ceramic fiber cloth etc. The high-quality goods and good service we displayed on the international fair did great help for our agent to exploit Turkey market. Also, through some comparison at the fair, our Turkey customer had more confidence in us and became our CCE WOOL brands’ first agent in Istanbul.

In 2013, we made a mistake and shipped ceramic fiber boards of wrong density. But when we realized this mistake, we tried our best to reduce our customer's loss, we told the customer this problem on the spot and then we began to make some negotiations. During the negotiation, our Turkey agent was willing to communicate with their end users and find out a reasonable solution. Finally, we agreed on a mutually satisfying compensation plan. This incident also enhanced the trust between us.

In 2014, on MCE in Italy, we had an in-depth communication on how to protect their local customer source. They showed great satisfaction on our newly launched Customer Relationship Management System which could thoroughly protect the customer resource in Turkey and guarantee his benefit. We looked back on the past and looked forward to the future and agreed to extend our cooperation. Besides that, they exchange their opinion on ceramic fiber market and Chinese supplier. They finally came to a consensus that the only way to protect your market was to treat quality as the highest priority of a brand. At the same time, they showed their appreciation on the constant quality of our CCE WOOL brand through all these years of cooperation and they said that they would display all our ceramic fiber products on the Turkey fair this year. This in-depth communication strengthened our relationship.

WHY CHOOSE US

◆

CCEWOOL

Why is CCEWOOL the top ceramic fiber export brand in China?

It is the second largest ceramic fiber manufacturer in Asia.

As the second largest ceramic fiber manufacturing base in Asia, CCEWOOL has its own ceramic fiber raw material production base. It is the earliest ceramic fiber manufacturer in China which is equipped with 23 ceramic fiber blanket production lines, 4 automatic ceramic fiber felt and board production lines, 2 ceramic fiber paper production lines and 2 ceramic fiber textile production lines, covering a factory area of 80,000 square meters and reaching annual output of more than 60,000 tons.

Having exported to more than 30 countries, CCEWOOL has earned a world-renowned reputation.

So far, we already have 10 years’ export experience and have exported to more than 30 countries and regions worldwide, including Germany, France, Italy, Japan, North America and some African countries.

Quality is guaranteed since we are the only enterprise who can provide CE certificate of ceramic fiber in China.

We strictly implements ISO9001 quality control system in production and all products have met CE certificate standards (EC.1282.0P140416.ZFRQX35). CCEWOOL is the only ceramic fiber manufacturing brand that has passed certificates of BV and TUV factory inspection at the same time in China.

Why does CCEWOOL have its agents make more profits?

Double Egret provides professional CRM system to every agent to realize systematic management and protect agents’ customer resources. Agents can get rid of any concern by our regional agent protection and guarantee of customers’ profit.

From 2009 to 2015, Double Egret has continuously attended METEC in Dusseldorf Germany, CERAMITEC in Munich Germany, ANKIROS in Istanbul Turkey, METAL EXPO in Russia, AISTECH in America, INDO METAL in Indonesia, TECNARGILLA in Italy, METAL in Poland. All the attendance has not only improved CCEWOOL brand reputation but also has witnessed customers’ approval and recognition of CCEWOOL quality. By virtue of brand strength and product quality, CCEWOOL obtains high attention and acceptance from visitors and exhibiting companies.

More than 10 years’ export experience and professional document-operation team enable us to be familiar with many countries’ import-export policies and regulations, such as policies in some European and American countries as well as Soncapc in Nigeria. We will provide reasonable solutions to all problems concerning the products within 24 hours after customers pick up the goods.

For 10 years, who are using CCEWOOL?

10 years’ hard work has enhanced CCEWOOL brand popularity and reputation at the international ceramic fiber market. And we are keeping good cooperation relationships with many multinational corporations, such as Rath, Vesuvius, Calderys and Mobil etc.

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Download Technical Data	Download MSDS	Download CE	Download TUV

CCEWOOL PCW Fiber Module
Classification Temperature (℃)	1600(2912℉)
Continuous Temperature Use Limit (℃)	1500(2732℉)
Chemical Composition(%)
Al2O3	71-73
SiO2	27-29
Leachable Chlorides	Trace
Color	White
Density (kg/m3)	128/160/196 （8,10,12lb/ft3）
Permanent Linear Shrinkage (%)	1400℃x24h<1.0
Thermal Conductivity (W/m·K)
400℃ (752℉)	0.09
600℃ (1112 ℉)	0.16
800℃ (1472℉)	0.22
1000℃ (1832℉)	0.28
1200℃ (2192℉)	0.36
1400℃ (2552℉)	0.45

We have special inspector to inspect each shipment of cargo. And a test report is provided before the product leaves the factory to ensure the quality of each shipment of CCEWOOL products.

Accept third party inspection (Like SGS, BV, etc.)

Production in strict accordance with ISO9001 quality control system

Packing cartons are made of 5 layers of kraft paper. Inside carton is plastic film to prevent moisture. Suitable for long distance transportation.

Product Name：PCW Fiber Module

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CCEWOOL Ceramic fiber module was made of our self-produced ceramic fiber blanket through automatic production line. The daily output is up to 5000 pieces which can guarantee a timely delivery.

	High insulation performance: Polycrystalline fiber modules have excellent insulation performance, which can accelerate temperature cycling, reduce heat loss, and save energy.